Rapid Prototyping Service
GPMFG is a full-service manufacturing facility with over 10 years of experience rapid prototyping services to efficiently produce high-quality prototypes using our proven manufacturing processes such as injection molding, CNC machining, and vacuum casting.A team of 20 specialists in various disciplines are available to develop the most cost-effective services and plans for you.
- Versatile Manufacturing capabilities
- Increase project profitability up to 50%
- 40% reduction in time to market
Our Excellent Rapid Prototyping Services
With our range of equipment and corresponding technologies, we are equipped to provide tailored solutions for your distinct prototype requirements.
RApid CNC Machining
rapid injection molding
Rapid Vacuum Casting
Our rapid prototyping capabilities
Our prototyping capabilities are flexible and adaptable, allowing us to create a wide range of prototypes for different industries and applications.
Rapid CNC Machining
When it comes to quick prototyping of plastic and metal parts, CNC machining tops the list as the ideal production method. We’re proud to say that our services can create all the prototypes you require with the utmost precision and detail, and within a remarkably short timeframe.
| Type | Tolerance |
| Linear dimension | +/- 0.025 mm (+/- 0.001 inch) |
| Hole diameters (not reamed) | +/- 0.025 mm (+/- 0.001 inch) |
| Shaft diameters | +/- 0.025 mm (+/- 0.001 inch) |
| Part size limit | 950 * 550 * 480 mm(37.0 * 21.5 * 18.5 inch) |
Rapid Injection Molding
Our rapid prototyping materials are designed to meet the demands of modern product development. From flexible, rubber-like materials to rigid, high-strength plastics, we’ve got you covered. Our materials are compatible with a range of all technologies, making it easy to create the perfect prototype for your needs.
| Standard capabilities | Description |
| Mold cavity tolerances | ±0.05 mm |
| Standard lead time | 15 business days or less |
| Part to part repeatability | ±0.1 mm |
| Production grade | 1-100,000 cycles |
Rapid Vacuum Casting
With rapid vacuum casting, you can quickly and easily produce parts for testing and evaluation, or for use in low-volume production runs. Plus, because rapid vacuum casting does not require expensive tooling, it is a cost-effective way to produce parts in a variety of materials.
| Standard capabilities | Description |
| Maximum build size | 1-600mm |
| Standard lead time | Up to 20 parts in 15 days or less |
| Tightest Tolerance | ±0.1 mm |
| Min. Wall thickness | 0.5mm |
Rich choice of materials
Whether you’re a designer, engineer, or inventor, our materials will help you bring your ideas to life with precision and ease. Plus, our materials are affordable, so you can iterate and perfect your designs without breaking the bank.
Plastic
Various plastic materials exhibit different properties, and you have the option to choose from a range of commonly or rarely used types, such as PP, ABS, PC, POM, acrylic, PVC, PTE, PEEK, among others.
Metal
Metallic elements exhibit variations in color, hardness, physical characteristics, and chemical properties. For diverse application scenarios, a range of metal materials such as stainless steel, copper, brass and aluminum can be opted for.
Successful & efficient projects
Part Name
SOCKET HOUSING
Material
Nylon
Quantity
1000
Process
Molding by Rapid Mold
Part Name
RUBBER CASE
Material
Rubber
Quantity
1000
Process
Molding by Rapid Mold
Part Name
Pin
Material
Metal
Quantity
11,000
Process
CNC turning
How to quickly proceed
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Design
The first step in rapid prototyping is to create a design or a blueprint of the product or service. This can be done using various tools such as sketching, computer-aided design (CAD), or 3D modeling software. The goal is to create a visual representation of the product or service that can be used as a reference for the next step.
Prototype
The second step is to create a physical or digital prototype of the product or service. This can be done using various techniques such as 3D printing, CNC machining, or software simulation. The goal is to create a working model that can be tested and evaluated.
Test
The third step is to test the prototype to identify any potential problems or issues. This can be done using various methods such as user testing, functional testing, or performance testing. The goal is to identify any areas that need improvement and make necessary changes to the prototype.
Refine
The fourth and final step is to refine the prototype based on the feedback and results of the testing. This involves making any necessary changes and improvements to the design, prototype, or both. The goal is to create a final prototype that meets the requirements and expectations of the stakeholders.
FAQs For Rapid Prototyping
What is rapid prototyping?
Rapid Prototyping is the process of quickly creating a 3D model of a product using digital designs. It’s like making a clay model of a toy car to test its shape and features before producing the actual car. This way, you can fix any issues early on, saving time and resources.
What are the functions of the prototype?
A prototype is a preliminary model or sample of a product, system, or design. It serves a variety of functions, including
- Testing and validation: Prototyping allows designers and developers to test and validate their ideas and designs before investing time and resources into full-scale production.
- Communication and Collaboration: Prototyping helps communicate and collaborate with stakeholders, such as investors, customers, and users, by providing a tangible representation of the product or system.
- Iterate and improve: By creating multiple prototypes, designers and developers can iterate and improve designs based on feedback and testing results.
- Reduce risk: Prototyping helps identify and mitigate risk early in the development process, reducing the likelihood of costly errors and delays.
- Cost reduction: By identifying and fixing design flaws early in the process, prototyping helps reduce the overall cost of development and production.
What are the benefits of prototypes?
- Communicate a Concept Effectively with a Physical Product
- Conduct trials for several iterations of a design
- Detect and rectify design flaws at an early stage
- Reduce Waste
- Evaluate suitability, aesthetic and practicality
- Save costs as no equipment or configuration is necessary
What is the difference between rapid prototyping and 3D printing Difference?
Rapid prototyping encompasses various techniques, including 3D printing, for making product models quickly. While 3D printing builds objects layer by layer from a digital file, rapid prototyping can also involve methods like CNC and molding. Essentially, 3D printing is a subset of rapid prototyping’s broader manufacturing methods.
What are the types of prototypes In industrial design?
- Conceptual Prototypes: Early models to check idea viability. Visual Prototypes: Refined models showcasing design aesthetics. Functional
- Prototypes: Detailed models testing real-world performance. Pre-Production
- Prototypes: Final models made like the actual product to fix issues before manufacturing.
How to make a prototype?
- 3D Printing: Builds objects layer by layer for fast, complex prototype creation.
- CNC Machining: Uses computer-controlled tools for precise part shaping from various materials.
- Injection Molding: Quickly produces multiple plastic parts by solidifying molten material in molds.
- Laser Cutting: Utilizes lasers to precisely cut intricate shapes from sheets of material.
- Casting: Creates durable parts by pouring molten material into molds and letting it solidify.
Sheet Metal - Fabrication: Crafts metal components through cutting, bending, and shaping processes.
How to Minimize Prototyping cost?
- Prototyping Essentials: Create only what’s needed for your test goals.
- Iterative Refinement: Update existing prototypes instead of starting anew.
- Sequential Development: Tackle electrical systems before mechanical for easier updates.
- Scaled Models: Opt for smaller versions of large products for cost-effective insights.
- Material Selection: Choose cheaper materials like plastic over metal initially.
- Automation: Boost production speed with automated tools like 3D printers or CNC.
- Component Sourcing: Utilize existing components and repurpose products for prototyping.
Where to make prototypes faster and cheaper?
GPMFG specializes in rapid prototyping, delivering high-quality, cost-effective models swiftly. Our expert team utilizes advanced tech and materials to meet custom project needs. We focus on functional prototypes and small runs, ensuring timely market launches for your products.
